3 Series Spraybooths Installed for AW & D Hammonds

AW & D Hammonds

Hammond Group has two award winning accident repair centres in Halesworth and Bury St Edmunds, for both private vehicles and HGVs. As representatives of brands such as Ford, Isuzu, Nissan, Subaru and Iveco, high quality is important within their dealership.

At the end of 2018 the Halesworth dealership decided to replace their 3, 20 year old indirect fired and inefficient spraybooths. When choosing a supplier Junairs reputation for quality was key as well as our ability to listen to the customers’ requirements.  In order to keep the accident repair centre operational during the installation, work was completed in 2 phases. One booth was removed and replaced whilst leaving the other 2 booths running. Once the first booth had been fully commissioned the 2nd and 3rd booths were replaced, ensuring minimum impact on the accident repair centre during the process.

The existing booths had central pits and financially it made sense to reuse these for the new 3 Series spraybooths. The Junair design team ensured the configuration of the pits would work with the new air handling plants and larger and longer booths replaced their predecessors. Due to space restrictions in the bodyshop, 2 of the spraybooths have been designed with roof mounted plant. The spraybooths are operated with an easy to use Siemens PLC controller offering the user a straight-forward and reliable method of operating the spraybooth.

Energy Efficiency

Being keen on energy efficiency Hammonds opted for an energy saving pack including; UltraLux LED lighting, Fuel Saver Mode, Variable Speed Drives and Junair patented QADs. These energy saving features when used in conjunction will save The Hammond Group up to 70% of their energy costs.

UltraLux LED

Junair UltraLux LED lighting has been specifically designed for use in spraybooths. LEDs are well known for their energy efficiency; as well as significantly increasing LUX levels when compared to standard spraybooth lighting, offering users a more consistent and cleaner light that closely replicates natural daylight at 5700k, meaning painters can achieve a more accurate colour rendition.

Fuel Saver

Most of the energy used by a spraybooth is expended on heating up external air to the temperature required in the spray booth cabin. Fuel Saver Mode automatically recirculates the air during idle and flash off modes meaning approximately 22% of energy costs can be saved using Fuel Saver Mode alone. This is completely automatic so nobody needs to remember to press a button and the savings are guaranteed.

Variable Speed Drives

The use of Variable Speed Drives on spraybooth fan motors is nothing new, however Junair have developed a unique system that varies the airflow volume to suit the process. The system is fully automatic, based on the booth function. Reducing the airflow through the cabin means lower fuel and electricity costs. 100% airflow is not required when the booth is standing idle for instance or when vehicles are being loaded and unloaded.

QADs

Junair patented QADs is an advanced auxiliary air movement system that supplies filtered airflow from the corners of the cabin, saving energy, time and money on the paint curing process. This directs the air directly at the vertical panels which are the most commonly repaired and helps a fast thorough cure and reduces the flash off and bake duration. QADS also allow the air temperature to be set lower on bake which further helps reduce running costs.

Steven Wood, Sales Manager, Junair Spraybooths commented “The team at Hammonds made their requirements clear to us from the outset; we listened carefully and provided them with what they wanted whilst offering suggestions and advice on the new technology available. They now have a brand new set of energy efficient spraybooths specified to last another 20 years”.

For more information on how Junair Spraybooths can help you email sales@junair.co.uk, contact the team on 01706 363 555 or visit our website.

Choose Junair when it comes to choosing your next spray booth.

Written by

The extra care needed when spraying electric vehicles

There is the potential for automotive spray booths to struggle with paint repairs on electric vehicles. Electric vehicles cannot be finished in high-temperature paint booths due to the powerful battery. Auto manufacturers, including Audi, Lexus, Tesla, Toyota, and Volvo, have issued comments stating that electrical vehicle drying temperatures should not exceed 50 degrees centigrade (120 […]

Read More

Junair launch their electrically powered, carbon neutral spray booth

Monday 13th September 2021, Heywood, Lancashire Junair has always been the leading spray booth company when it comes to energy reduction, ultimately saving carbon emissions since 2002. It has won awards for both Junair EcoActive and the Junair 4 Series for energy reduction performance. As part of Junair’s long term commitment to the removal of […]

Read More

How robotics can save a business time and money

Despite a shrinking workforce, industrial manufacturers and aircraft producers have a significant need for faster lead times in order to stay competitive and satisfy operational challenges. They are sometimes pushed to do more with less. Introducing painting robots into your finishing process will save floor space, boost production, and enhance finish quality, all while allowing […]

Read More

The materials and processes used in plane construction

Have you ever wondered what goes into the manufacturing of the Boeing 787 you’re about to jump on for your next holiday across the big pond? Well, allow us to elaborate with our guide to the materials and processes used in plane construction.  At Junair, we provide paint finishing equipment solutions to an array of industries, […]

Read More

Junair announces the launch of their new logo

Jason Douglas and Angus Trenholme continue to lead the growth and direction of Junair Spraybooths Ltd following the recent retirement of two long standing Directors.  Angus and Jason wanted to mark this milestone, within both long established and new markets, so the decision has been taken to refresh Junair’s visual identity with a new logo. […]

Read More

Who needs a spray booth?

A spray booth is a regulated environment where spray paint can be applied to vehicles with control. The purpose of the spray booth is to boost productivity and improve paint quality while keeping employees safe from the hazardous materials used.  Without the use of a spray booth, spray painting alone can result in overspray; a […]

Read More

The health benefits of automated spray booths and how they can help your business reduce occupational health risks

Engineering and manufacturing companies have reaped the benefits of the advances in modern technology, particularly in regards to spray booths. It is not only the ingredients and chemical safety of the paints that have evolved, but the application from the spray booths themselves as well.  Not only are they required for your employees’ safety, but […]

Read More

The types of spray booth filter you should consider

Spray booth filters don’t come in one size fits all. There are many options which fall under two subtypes which include air extraction and air input. Air extraction filtration means filtering the air, removing the paint, varnish, glue, dust or other airborne particles before it leaves your booth. Air input filtration is the process of […]

Read More

Dismantling the fear-mongering around robotics overruling jobs

“Unexpected item in bagging area” – A pretty well-known phrase in today’s supermarkets, but prior to the last decade, this was a fairly new technology. As we moved into a more automated society, self-checkout was probably the first directly noticeable replacement of humans by robots. As the popularity grew, by 2013, there were 191,000 self-checkout […]

Read More
Blog

Read our latest news and insights from around the spray booth industry.

Find out more
Case Studies

Read about some of our latest client projects.

Find out more
Downloads

Take a look at some of our downloadable resources.

Find out more

If you have a new project that you would like some help with, call us on +44 1706 363 555 to speak to a member of our team about your requirements. We will take you through our project process step-by-step, whether you are redeveloping an existing site or building a new facility, Junair can help.