Considerations when buying a powder coating oven
For businesses operating in sectors like automotive and manufacturing, the prospect of establishing an in-house powder coating facility presents a compelling opportunity.
Junair can offer pre-treatment plant to suit most applications. We are able to work with new suppliers to design and manufacture systems as required, and we have a wealth of experience of systems with dip and spray immersion, on-line spray and static spray with multi-stage treatment processes.
Junair have recently supplied a pre-treatment facility to a large construction equipment manufacturer. Due to a very tight installation window, the equipment was designed, manufactured then fully assembled and tested within the Junair factory before installation at the customer’s premises.
Most of our pre-treatment plants are constructed from stainless steel, in a grade suitable for the process which the plant will be implementing. We use 3D modelling to ensure that the whole manufacturing process runs smoothly and efficiently, allowing the customer to rest assured that the pre-treatment plant will be manufactured to the highest standards of quality and design.
The pre-treatment plant incorporated a three stage wash into a twin cabinet arrangement, with the cabinets arranged in tandem fashion. All of our smaller wash-systems are tested in our Rochdale facility to guarantee full efficiency. Elevating vertical doors allowed a true push through facility. The wash chambers were designed with minimal sump height so as to avoid the client having to undertake builders work for pits. The plant contained heated process tanks which sat adjacent to the wash chambers with a control system controlling all aspects of the process. The system was automated to minimise operator input, but all the variable processes were adjustable to include time and temperatures.
The system was installed within the agreed timescale, and the results have exceeded the client’s expectations.
Junair spraybooth’s are synonymous with innovation and design. All of our machinery is manufactured to provide maximum productivity and performance while offering great energy savings, allowing the customer to benefit further from our high standard technology in spraybooths and equipment.
In the realm of industrial manufacturing, where precision and efficiency are paramount, the performance of machinery is crucial. This holds especially true for paint finishing and powder coating equipment, including booths and ovens. While the focus often centres on the application equipment, such as spray guns and pumps, the unsung heroes of these processes are […]
Here’s an exciting glimpse into our latest project currently in the commissioning phase: a cutting-edge line that seamlessly combines automated and manual processes for the powder coating of security doors; where components can be loaded and unloaded in a stationary position along the line. To enhance your quality control, we’ve incorporated five distrinct LED-lit workstations. […]
Welcoming Our Newest Team Member. Junair is thrilled to introduce our latest addition to the company, Dan Parr! Dan joins us as operations manager, bringing a wealth of expertise and a fresh perspective to our dynamic team. We couldn’t be happier to have him on board as we continue to grow and innovate. What is […]
Energy bills continue to be volatile across the UK and with government subsidies beginning to end, many companies are looking for ways to cut down on energy. If you combine this with the fact that many businesses are becoming more environmentally conscious for ethical and financial reasons, with grants on offer to make businesses greener, […]
Powder coating is a popular finishing process used in many industries, such as automotive, aerospace, and furniture manufacturing. It involves the application of a fine powder material onto a surface. This powder material is then heated and cured to form a durable and attractive coating. Powder coating facilities often face challenges when it comes to […]
Automation is becoming more prevalent as technology advances and is one of the areas that is now increasingly accessible to businesses. Having automatic processes in place has several advantages for businesses, it increases efficiency, improves accuracy and frees up employee time. However, one of the most underrated advantages of automation is how much money it […]
Fusion bonded epoxy powder coating (FBE) is a type of coating that is applied to the surface of a material as a dry powder. The powder is made up of small particles of epoxy resin and a hardening agent. The coating is applied to the surface of the material using a process called electrostatic spray […]
When first powder coating, it’s common for businesses to outsource their finishing operations. As bringing the process in-house can often require further staff, training and a larger upfront cost in terms of buying the machinery and equipment to ensure the process is carried out to a high standard. Business owners often outsource powder coating for […]
If you have a new project that you would like some help with, call us on +44 1706 363 555 to speak to a member of our team about your requirements. We will take you through our project process step-by-step, whether you are redeveloping an existing site or building a new facility, Junair can help.